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Micro Parts Manufacturing Technology

WANTS Corporation develops and produces ultra-precision micro parts and modules through Micro PIM / Micro PM processes based on raw material control technology.

PIM Technology

Process of injection molding feedstock mixed with metal/ceramic fine powder and binder, followed by debinding and sintering. Technology for manufacturing complex-shaped net-shape or near-net-shape parts.

Advantages

Secures high density and mechanical properties + excellent cost competitiveness
Balance of shape freedom and productivity
Cost reduction and quality innovation compared to MIM/PM
Minimizes post-processing work

Applications

Ultra-compact precision parts such as U-SIM Tray, Laptop Hinge, Guitar String Parts, ultra-compact mechanisms for smartphones and wearable devices

Property Comparison

Attribute

Relative Density

Tensile Strength

Surface Roughness

Manufacturable Thickness

Shape Complexity

Design Flexibility

Production Capacity

Material Diversity

Manufacturable Weight

MIM

98%

100%

0.4 ~ 0.8μm

10 to 0.1mm

High

High

High Volume

High

0.1g to 100g

PM

90%

70%

2μm

2mm

Low

Medium

High Volume

Medium

0.1g to 10kg

Casting

95~99%

98%

3μm

5mm

Medium

Medium

Low Volume

Medium

1g up

Machining

100%

100%

0.4~2μm

2mm

Low

Low

Low Volume

Medium

0.1g up

PIM Raw Materials

Material Group
Alloy / Material

Low Alloy & Alooy Steels

Fe-Ni, AISI4140, 4130, 4340

Stainless Steels

Ferrtic

Type 403L

Ausenitic

Type 403L, 316L

Martensitic

Type 420, 440C

Precipitation

17-4PH, 15-5PH

Soft & Hard Magnetic

Fe-Ni, Fe-Si, Ni-Zn ferrite, Ba-ferrite

Controlled Expansion & Sealing Materials

Invar Fe-Ni, Kovar(F-15)

Controlled Expansion & Thermal Management

W-Cu

Material Group
Alloy / Material

Tool Steels

M-2, M-4, D-2

Mediacal

Ni-Free Stainless Steels, Ni-ti

Heat Resistant Alloys

Type 310C, Pyromet 18, Hastaloy

Titanium

CP Ti, Ti-6AI-4V

Super-Hard Materials

Tungsten Carbides, WC-Co Cermets, TiC(N)

Ceramics

Alumina, Zirconia, SiC

PIM Parts Manufacturing Process

Raw Material

Raw Material

Metal, ceramic powder, composite polymer

Granulation

Granulation

Kneading and granulating powder and composite polymer

Injection Molding

Injection Molding

Green Parts processing at injection molding stage

De-Binding

De-Binding

Brown Parts stage for debinding binder

Sintering

Sintering

Sintered Parts stage for final metal parts

Inspection

Inspection

Final inspection to check defective products before shipment

View Applications

Rollable • Foldable • Laptop Hinge Parts and Modules (Hinge Parts)

Rollable • Foldable • Laptop Hinge Parts and Modules (Hinge Parts)

E-Cigarette Heater — Electronic Cigarette Heater (Gen1 / Gen2 / Gen3)

E-Cigarette Heater — Electronic Cigarette Heater (Gen1 / Gen2 / Gen3)

High Pressure Sensor Parts (Sensor Parts)

High Pressure Sensor Parts (Sensor Parts)

Marine Nozzle (Nozzle)

Marine Nozzle (Nozzle)

GEMS-HIP Ceramic Parts (GEMS HIP Parts)

GEMS-HIP Ceramic Parts (GEMS HIP Parts)

Beauty and Medical Implant Parts (Dental Brackets & Implants)

Beauty and Medical Implant Parts (Dental Brackets & Implants)

Beauty Device Parts (Centellian In Outer)

Beauty Device Parts (Centellian In Outer)

Novojet-K Nipple Tips (Nipple Tips)

Novojet-K Nipple Tips (Nipple Tips)

WaterProof Connector Housing

WaterProof Connector Housing

Robot Vacuum Cleaner Hair Cutter — Type A

Robot Vacuum Cleaner Hair Cutter — Type A

Knob [Micro Wave]

Knob [Micro Wave]

Dental Handpiece Head

Dental Handpiece Head

Robot Vacuum Cleaner Hair Cutter — Type B

Robot Vacuum Cleaner Hair Cutter — Type B

Locking Parts

Locking Parts

Printer Header Parts

Printer Header Parts

Turbo Charger Parts

Turbo Charger Parts

1-Axis Folder Phone Hinge Parts

1-Axis Folder Phone Hinge Parts

2-Axis Folder Phone Hinge Parts

2-Axis Folder Phone Hinge Parts

Laptop Hinge Parts (LG)

Laptop Hinge Parts (LG)

Dual Display Smart Phone Hinge Parts

Dual Display Smart Phone Hinge Parts